ZEISS O-INSPECT
ZEISS O-INSPECT
Advanced Multisensor CMM for Optical and Tactile Inspection
Some components present features that cannot be measured by a single sensor alone. Opaque housings require mechanical probing, while delicate, micro-scale electronics demand non-contact optical tracking. The ZEISS O-INSPECT bridges this gap perfectly, uniting high-end optical imaging and active tactile scanning on a single, highly flexible coordinate measuring machine.
By integrating a premium telecentric zoom lens alongside low-force contact probes, the platform eliminates the need for separate, dedicated measuring stations—slashing inspection setup times while maintaining flawless data correlation.
Key Capabilities
True Multisensor Core Architecture
Integrates optical imaging, active tactile probing, and white-light topography sensors natively on a single machine frame, managing all data points within a single coordinate system.
ZEISS Discovery Optical Zoom System
Active Tactile Scanning Integration
Deploys the lightweight ZEISS VAST XXT sensor to capture hundreds of coordinate points per second in a continuous motion, applying ultra-low probing forces in the millinewton range.
Adaptive LED Ring Light Matrix
Equipped with a highly adjustable red and blue multi-segment LED ring light, alongside coaxial and transmitted illumination, to optimize contrast on highly reflective or low-contrast surfaces.
Flexible Volumetric Configuration Range
Why Choose ZEISS O-INSPECT?
Elimination of Dedicated Testing Stations
Replaces separate optical measuring microscopes and mechanical CMMs with a unified platform, eliminating part transfer errors and significantly reducing hardware investment costs.
Extended Shop-Floor Thermal Windows
Protection for Sensitive, Deformable Materials
Delicate rubber seals, thin-walled medical plastics, or flexible circuit boards are inspected completely deformation-free using non-contact optical tracks or minimal tactile probing force.
4-Axis Automated Automation Integration
Supports a fully programmable, plug-and-play rotary table accessory to execute high-speed, multi-sided geometric evaluations without requiring manual part repositioning.
Industry 4.0 Real-Time Performance Tracking
Fully compatible with ZEISS Smart Services, enabling production managers to monitor machine calibration status, thermal logs, and operational throughput metrics remotely via mobile devices.
Ergonomic Part Setup and Visibility
Designed with a highly open, accessible glass measuring table layout that allows operators to position part fixtures comfortably while maximizing backlight illumination paths.
Sensors
ZEISS SteREO Discovery.V12
The reference-class telecentric optical zoom sensor featuring automated lighting controls and variable camera options for precise, non-contact micro-measurement.
ZEISS VAST XXT
A compact, lightweight contact probe engineered to bring high-accuracy scanning to smaller, space-limited workpiece volumes.
ZEISS DotScan
A chromatic white light sensor specialized for capturing high-precision topography on reflective, glass, or translucent surfaces.
Applications
Medical Technology & Micro-Implants
Combining non-contact optical edges with low-force tactile scanning to inspect complex plastics, bone plates, and miniature fluid delivery channels safely.
Semiconductor & Electronics Connectors
Utilising the 12x telecentric zoom system to evaluate delicate lead frames, tightly packed pin arrays, and intricate printed circuit board (PCB) layouts.
Precision Plastic Injection Moulding
Measuring complex geometric forms, shrinkage profiles, and thin-walled structural webs on complex plastic housings and enclosures.
Automotive Precision Components
Inspecting intricate hybrid parts, sensory switches, and fuel system regulators where steel, rubber, and electronics are combined on a single component.
Learn more about ZEISS O-INSPECT
See all features, benefits, and applications in one brochure.
ZEISS CALYPSO Software
Software for dimensional measurement technology
ZEISS CALYPSO enables fast and reliable measurement of standard geometries with intuitive inspection plan creation and automated probe path generation. Optional extensions support advanced probing and optimized measurement sequences, helping reduce inspection time and improve efficiency.
Contact Us for a Demo
Whether you need a live demo with your own parts or expert measurement services, our specialists are ready to support your quality assurance needs.